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Electrification Firm Unveils Plug-In Hybrid Version of the Ford F-250

XL Fleet Electrification: Revolutionizing Heavy-Duty Trucks with Plug-In Hybrid Technology | MotorVero

XL Fleet Electrification: Revolutionizing Heavy-Duty Trucks with Plug-In Hybrid Technology

Introduction

Boston-based XL Fleet Electrification is making waves in the heavy-duty truck industry with its innovative plug-in hybrid system. Unveiled at The Work Truck Show 2019 in Indianapolis, the system was showcased in a Ford Super Duty F-250, promising significant improvements in fuel economy and emissions reduction. This breakthrough technology is designed to seamlessly integrate with existing vehicle components, offering a sustainable solution for fleet operators.

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Technology Overview

The plug-in hybrid system developed by XL Fleet Electrification is built on a simple yet effective premise. It consists of a bed-mounted lithium-ion battery pack and a driveshaft-mounted electric drive motor, both controlled by a proprietary engine control unit (ECU). This system operates in harmony with the truck's existing gasoline V-8 engine, reducing the overall stress and demand on the engine.

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  • Battery Pack: The system uses a 15-kilowatt-hour lithium-ion battery pack, which can be charged using a standard household outlet (Level 1) or a 240-volt outlet (Level 2). The battery can also be charged using the industry-standard J1772 connector found at many public charging stations.
  • Charging Time: Recharging the battery pack takes approximately five hours on a 240-volt system and about ten hours on a standard 120-volt outlet.
  • Future Developments: XL Fleet is exploring the possibility of Level 3 fast-charging and the use of the battery for "exportable power," which could allow the truck to power external devices like tools or other systems.
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Benefits of the Hybrid System

The XL Fleet hybrid system offers numerous benefits, making it an attractive option for fleet operators looking to reduce their environmental impact and operational costs.

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  • Improved Fuel Economy: The plug-in hybrid system can improve fuel economy by up to 50 percent, significantly reducing fuel costs over time.
  • Reduced Emissions: Tailpipe emissions are reduced by 33 percent, contributing to cleaner air and helping companies meet sustainability goals.
  • Seamless Integration: The system is designed to work seamlessly with the truck's existing components, ensuring that the vehicle's factory warranty remains intact.
  • Regenerative Braking: The electric motor acts as a regenerative system, capturing energy during deceleration and storing it in the battery for later use.
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Future Prospects

XL Fleet Electrification is poised to make a significant impact on the heavy-duty truck industry. With growing interest from utilities and municipalities, the company is well-positioned to capitalize on the push toward local sustainability and reduced carbon output.

  • Market Potential: The system is particularly appealing to fleet operators who are looking to reduce their carbon footprint and operational costs.
  • Cost Considerations: The total cost for the plug-in hybrid system ranges between $25,000 and $27,000, depending on the specifications of the donor truck.
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  • Future Developments: XL Fleet is continuously researching new technologies, including Level 3 fast-charging and exportable power capabilities, which could further enhance the system's appeal.
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Last Updated On Mar, 17-2025

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