BMW & Mini Recall Alert: 3,500 Vehicles with Potentially Dangerous Chargers

Affected Vehicle Models and Production Dates

This recall impacts multiple BMW and Mini models equipped with plug-in hybrid or electric powertrains. The affected vehicles include:

All affected vehicles were manufactured between August 2017 and September 2018 and distributed with TurboCord portable charging equipment (part number 61132342407).'

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Understanding the Charger Defect and Risks

The recall centers on critical capacitors within the TurboCord portable chargers that may fail during use. According to BMW's defect report to NHTSA (Recall ID: 18V686000), the issue involves:

Technical Failure Details

• Capacitors may overheat during extended charging sessions
• Potential for dielectric breakdown in humid conditions
• Possible arcing between capacitor terminals

Potential Safety Consequences

• Fire hazard: Overheated components may ignite surrounding materials
• Electrical shock risk: Compromised insulation could expose users to live current
• Property damage: Fires could spread to garages or homes
• Charging interruption: Failed chargers leave vehicles unusable

BMW has confirmed 12 incidents related to this issue in the U.S., including three cases of minor property damage but no reported injuries.

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BMW's Recall Resolution Process

BMW Group has developed a comprehensive solution for affected vehicles:

Dealer Inspection Protocol

• Visual inspection of charger housing for heat damage
• Electrical testing of capacitor performance
• Verification of charger software version
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Repair Procedure

• Replacement of entire TurboCord charging unit
• Software update for charging control module (where applicable)
• Full electrical system diagnostic
• All repairs will be performed at no cost to owners, with an estimated completion time of 45 minutes for most vehicles. BMW will also reimburse owners who previously paid for related repairs.
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Immediate Actions for Owners

If you own one of the affected vehicles, follow these critical steps:

1. Discontinue Use of TurboCord Charger

BMW recommends immediately stopping use of the portable charger until it can be inspected. Alternative charging options include:

• BMW i Wallbox or other fixed charging stations
• Public charging networks
• Dealer-provided loaner chargers

2. Verify Your Vehicle's Recall Status

Check your VIN using:

• MotorVero's recall lookup tool
• NHTSA's official recall website
• BMW or Mini owner portals
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3. Schedule Prompt Service

Contact your local BMW or Mini dealer to arrange for charger replacement. BMW began notifications on November 12, 2018, but many owners may require follow-up.

Find Your Nearest BMW/Mini Recall Center

Warning Signs of Charger Failure

Watch for these indicators of potential charger problems:

• Burning smell during charging
• Discoloration or melting on charger housing
• Intermittent charging interruptions
• Error messages on vehicle dash or charger display
• Unusual buzzing or crackling sounds

If you observe any of these warning signs, immediately unplug the charger (using insulated gloves if possible) and contact your dealer for emergency service.

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Broader Context: Electric Vehicle Charging Safety

This recall highlights important considerations for all plug-in vehicle owners:

Best Practices for Safe Charging

• Regularly inspect charging cables for wear or damage
• Avoid using extension cords with EV chargers
• Ensure proper ventilation during charging
• Install smoke detectors near charging areas
• Follow manufacturer guidelines for charging duration

Industry-Wide Charging Standards

The Society of Automotive Engineers (SAE) has since updated J1772 charging standards to include more rigorous capacitor testing requirements in response to this and similar incidents.

Frequently Asked Questions

Can I still drive my vehicle if I don't use the portable charger?

Yes, affected vehicles remain drivable using their internal combustion engines or remaining battery charge. However, plug-in hybrids will operate with reduced efficiency.

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How long will the replacement charger last?

The updated TurboCord units feature improved capacitors with an expected service life matching the vehicle's warranty period (typically 8 years/100,000 miles).

What if I've already purchased a third-party charger?

BMW still recommends obtaining the free replacement OEM charger, as aftermarket units may not include the latest safety updates.

Does this affect the vehicle's battery warranty?

No, this recall has no impact on battery or powertrain warranties. All repairs are separate from existing coverage.

Additional Resources

For more information about this recall:

• BMW Recall Hotline: 800-525-7417
• Mini Recall Hotline: 866-825-1525
• NHTSA Vehicle Safety Hotline: 888-327-4236
• MotorVero EV Safety Center: Electric Vehicle Safety Guide
• BMW Charging Support: Official Charging Information

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