2011-2012 Hyundai Sonata Engine Recall: Essential Information for Owners

Which Vehicles Are Affected?

The recall impacts specific Sonata models manufactured between December 11, 2009, and April 12, 2012, at Hyundai Motor Manufacturing Alabama. Affected vehicles are equipped with either:

• 2.0-liter direct-injected gasoline engines
• 2.4-liter direct-injected gasoline engines
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Understanding the Engine Defect

The primary issue stems from manufacturing processes where metallic debris may not have been fully removed during engine crankshaft production. This oversight can lead to:

Potential Consequences:

• Oil flow restriction: Debris may block proper oil circulation through connecting rod bearings
• Engine component damage: Compromised lubrication can damage connecting rods
• Warning signs: Metallic knocking sounds from the engine compartment
• Severe outcomes: Complete engine failure leading to sudden stalls
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These conditions significantly increase crash risks, particularly when occurring at highway speeds or in heavy traffic situations.

Hyundai's Recall Solution

Hyundai has implemented a comprehensive repair program to address these safety concerns:

Repair Process:

1. Dealer inspection: Certified technicians will examine your engine
2. Engine replacement: Full engine assembly replacement if needed
3. No-cost repair: All work performed at no charge to vehicle owners

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Enhanced Warranty Coverage

Beyond immediate repairs, Hyundai is extending protection for affected vehicles:

• Extended warranty: 10 years or 120,000 miles (whichever comes first)
• Transferable coverage: Applies to both original and subsequent owners
• Covered components: Engine short block assembly
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Owner Action Steps

If you own an affected Sonata model, follow these important steps:

Notification Timeline

• Initial notice: Hyundai began notifications in November
• Follow-up notice: Additional communication when repair parts become available

Proactive Measures

• Listen for warning signs: Pay attention to any unusual engine knocking sounds
• Limit driving if concerned: Reduce vehicle use if you suspect engine issues
• Immediate attention: Contact Hyundai for any abnormal engine behavior
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Contact Information

For recall questions or concerns:

• Hyundai Customer Service: 855-671-3059
• NHTSA Vehicle Safety Hotline: 888-327-4236
• Online resources: Visit safercar.gov for official recall information

Finding Recall Service Near You

MotorVero makes it easy to locate authorized Hyundai service centers:

• Search by ZIP code for nearest certified dealers
• View dealer ratings and customer reviews
• Check real-time service appointment availability
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Use our dealer locator tool to schedule your recall repair today.

Frequently Asked Questions

How long will the engine replacement take?

Most complete engine replacements require 8-12 hours of labor, typically completed within 1-2 business days depending on dealer workload.

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What if I already paid for engine repairs?

Hyundai may reimburse qualifying previous repairs. Contact their customer service line with repair receipts and documentation.

Does this affect my vehicle's resale value?

Properly completed recall repairs with documentation typically maintain value better than unrepaired vehicles. The extended warranty may actually enhance resale value.

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Why This Recall Matters

This safety campaign addresses one of the most significant potential failure points in modern engines. The connecting rod bearing issue can lead to:

• Catastrophic engine failure without warning
• Complete loss of power while driving
• Expensive out-of-pocket repairs if ignored

By addressing this proactively, Hyundai aims to prevent roadside breakdowns and maintain their reputation for reliability while keeping drivers safe.

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Additional Resources

For more detailed technical information:

• NHTSA Recall Campaign Number: 17V-226
• Hyundai Recall Number: 152
• Complete engineering analysis reports available via NHTSA website

Stay informed about all vehicle recalls by regularly checking your VIN on MotorVero's recall tracking system.

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