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Honda Recalls 206,000 Passport & Pilot SUVs Over Fuel Pipe Fire Hazard

Honda Recalls 206,000 Passport & Pilot SUVs: Fuel Pipe Fire Risk Explained | MotorVero

Honda Recalls 206,000 Passport and Pilot SUVs Over Critical Fuel Pipe Fire Hazard

Honda recall

Urgent Safety Notice: Honda has issued a major recall affecting approximately 206,000 Passport and Pilot SUVs due to a potentially dangerous fuel system defect that could lead to fires.

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Affected Honda Models and Model Years

The recall impacts these specific Honda SUV models:

  • 2023-2024 Honda Passport (All trim levels)
  • 2023-2025 Honda Pilot (Including TrailSport, EX-L, Touring, and Elite editions)

According to NHTSA recall documents, the issue stems from production dates between January 2022 and October 2024 at Honda's Alabama manufacturing facility.

The Critical Safety Defect Explained

fuel pipe fire risk

The recall centers on a manufacturing flaw in the fuel delivery system that could have severe consequences:

  • Faulty Assembly: The fuel filler neck tube and fuel filler pipe may not have been properly connected during production
  • Potential Separation: These components can detach while driving or refueling
  • Fuel Leak Risk: Separation creates openings where gasoline can escape
  • Fire Hazard: Leaked fuel near ignition sources significantly increases fire risk

Automotive safety experts note this type of defect is particularly concerning because it combines both fire risk and fuel system integrity issues - two of the most critical safety systems in any vehicle.

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Warning Signs Your Honda SUV May Be Affected

While not all vehicles will show symptoms, drivers should watch for these red flags:

  • Fuel odor inside or outside the vehicle
  • Visible fuel stains under the vehicle when parked
  • Difficulty refueling or premature pump shut-offs
  • Reduced fuel efficiency without explanation
  • Check engine light illumination with fuel system codes

If you notice any of these warning signs, Honda recommends immediately parking the vehicle outdoors away from structures and contacting your local dealership.

Repair Process and Dealer Instructions

Honda has authorized the following repair protocol at all certified dealerships:

  1. Visual inspection of the fuel filler neck and pipe connection
  2. Replacement of affected components if any issues are found
  3. Pressure testing of the entire fuel system to verify integrity
  4. Quality verification by Honda technical specialists

Important Note: All repairs will be performed free of charge at authorized Honda dealerships. The typical repair time is estimated at 1.5-2 hours.

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Timeline for Owner Notifications

Honda will implement a phased notification process:

  • January 6, 2025: First recall notices mailed to affected owners
  • January 20, 2025: Second notification wave for unresponsive owners
  • Ongoing: Dealerships will proactively contact customers as parts become available

Vehicle owners can check their VIN status immediately through Honda's recall portal or the NHTSA database.

Immediate Actions for Affected Owners

While waiting for official recall notices, Honda recommends these safety precautions:

  • Check your VIN: Verify recall status using MotorVero's VIN lookup tool
  • Park safely: When possible, park outdoors away from structures
  • Monitor for symptoms: Be alert for fuel smells or leaks
  • Schedule inspection: Contact your preferred Honda dealer to arrange service
  • Report issues: File complaints with NHTSA if experiencing problems
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Contact Information and Resources

For additional assistance regarding this recall:

  • Honda Customer Service: 888-234-2138 (Recall Code: OKM)
  • NHTSA Vehicle Safety Hotline: 888-327-4236
  • MotorVero Recall Center: Comprehensive recall database
  • Emergency Contacts: If you suspect a fuel leak, contact local fire department immediately

Historical Context of Similar Recalls

This recall follows a pattern of fuel system issues across the automotive industry:

  • 2022: Toyota recalled 460,000 vehicles for fuel pump failures
  • 2021: Ford recalled 600,000 SUVs for fuel line cracks
  • 2019: Honda's previous fuel pump recall affected 1.4 million vehicles

Industry analysts suggest these recurring issues highlight the challenges of modern fuel system designs meeting increasingly stringent emissions requirements while maintaining durability.

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Legal Rights and Compensation

Vehicle owners should understand their rights regarding recalls:

  • Repair Guarantee: Manufacturers must fix safety defects at no cost
  • Lemon Law Protections: Some states provide remedies for repeated unfixed issues
  • Rental Reimbursement: May be available if repairs take extended time
  • Diminished Value Claims: Some owners may qualify for compensation

Consult with a consumer protection attorney if you believe your rights have been violated regarding this recall.

Frequently Asked Questions

How dangerous is this fuel pipe issue?

NHTSA classifies this as a high-risk defect due to the potential for fires. While no injuries have been reported yet, the risk is considered serious enough to warrant immediate attention.

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Can I continue driving my Honda until the repair?

Honda hasn't issued a "do not drive" warning, but recommends minimizing unnecessary trips and parking outdoors until inspected.

What if I already paid for related repairs?

You may be eligible for reimbursement. Keep all receipts and contact Honda customer service with documentation.

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Last Updated On Jul, 16-2025

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