Ford & Lincoln Recall Over 312,000 Vehicles Due to Critical Brake Assist Failure
Which Vehicles Are Affected?
Ford Motor Company has issued a major safety recall (NHTSA Campaign Number 25S77) affecting 312,100+ vehicles across these 2025 models:
- Ford Bronco (all trim levels)
- Ford Expedition (including MAX versions)
- Ford F-150 (all cab configurations)
- Ford Ranger (North American models)
- Lincoln Navigator (standard and long wheelbase)
The recall stems from a potentially catastrophic flaw in the electronic brake booster module that could disable power brake assist unexpectedly.
The Safety Risk Explained
When the electronic brake booster module malfunctions, drivers experience:
- Sudden loss of power brake assist while driving
- Increased stopping distances (up to 2-3 times longer according to preliminary tests)
- Reduced effectiveness of advanced driver-assistance systems (ADAS)
- Unexpected braking behavior when using cruise control or collision avoidance features
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Ford's internal testing revealed the defect could manifest during:
- Normal braking maneuvers
- Emergency stopping situations
- Operation of Co-Pilot360™ features
What Owners Should Do Immediately
Action Steps for Affected Owners
While waiting for official notification (mailings begin August 25), follow these safety precautions:
- Check your VIN on the NHTSA recall website
- Avoid using cruise control until repairs are complete
- Allow extra stopping distance in traffic
- Schedule service immediately if you experience brake warning lights or unusually hard pedal feel
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Repair Process
Ford is offering free repairs through two convenient methods:
- Over-the-air (OTA) update for equipped vehicles (completed automatically)
- Dealer service for vehicles requiring physical inspection
Repair time averages 45 minutes for dealer visits. Loaner vehicles may be available for concerned owners.
Technical Details of the Defect
Engineering analysis identified the root cause as:
- Firmware vulnerability in the brake control module
- Signal processing error during certain driving conditions
- Inconsistent voltage regulation in the booster power supply
This marks Ford's third major brake-related recall since 2020, following similar issues with the Mustang Mach-E and certain Transit vans.
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Contact Information
For immediate assistance:
- Ford Recall Hotline: 866-436-7332 (Reference #25S77)
- NHTSA Vehicle Safety Hotline: 888-327-4236
- MotorVero Recall Center: Latest recall updates
Comparative Recall Data
This recall places among the top 5 automotive recalls of 2025 so far:
| Manufacturer | Vehicles Affected | Issue |
|---|---|---|
| Ford/Lincoln | 312,100+ | Brake assist failure |
| Competitor A | 285,000 | Battery fire risk |
| Competitor B | 198,500 | Airbag malfunction |
Legal Implications
Consumer protection attorneys note this recall may lead to:
- Potential class action lawsuits if injuries occur
- Diminished resale values for affected vehicles
- Possible lemon law claims for repeated brake issues
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Ford has established a special compensation program for owners experiencing repeated visits for brake-related concerns.
Preventative Maintenance Tips
To maintain optimal brake performance:
- Monitor brake fluid levels monthly
- Listen for unusual noises during braking
- Test emergency braking in safe conditions
- Schedule annual brake inspections beyond recall repairs
